CEGIS

CEMTEC GEAR INSPECTION SYSTEM

REAL-TIME MONITORING OF MILL MECHANICS

The Challenge

Real-time monitoring of your mill mechanics

Make maintenance and service plannable at the perfect time.

Monitoring the condition of the machine is an absolute prerequisite for condition-based maintenance (predictive maintenance). This opens up new possibilities for planning spare and wear parts as well as machine operators and service personnel in a targeted manner. Plant efficiency can be increased compared to reactive and preventive maintenance.

As a manufacturing company, you demand the highest possible system availability in order to generate maximum yields. To do this, you need a system that monitors the condition of your mill mechanics and makes suggestions for maintenance at the right time. Not only when it’s too late.

Solution

The CEGIS-System

Reliably monitors the condition of your mechanics
Offers online monitoring
Transfer of data and alarms to the control system
Better planning of service work and personnel
Detailed analysis of the measured values
Visual and audible warnings
Dashboard with all important KPIs at a glance
Increased efficiency through transparent data.
With CEGIS you can optimize your system in a targeted manner.
You can foresee imminent damage and thus increase system availability and minimize repair calls.
Minimize your spare parts costs. Replace only those parts where it is actually necessary. All components are in use until they are worn out, but never beyond that.

Applications

The CEGIS system is a universal tool for monitoring your mill mechanics. The focus is on monitoring the pinion temperatures and pinion bearing vibrations that occur. This can optionally be flexibly monitored by additional monitoring of the main mill bearings and motor or gear vibrations be expanded.

For the evaluation, the values are referenced during commissioning and their long-term development is observed and evaluated.

Product

Depending on the sprocket width 2 - 4 infrared sensors for temperature measurement
The temperature sensors can each be mechanically adjusted in its mount
The sensors are protected from contamination by compressed air
Vibration sensors can be attached magnetically
Cemtec - control system
Operational application software with user-friendly interface
Individual connection to the customer control system (Industrial Ethernet, Profibus/-net, OPC UA, etc.)
15.6“ Multitouchpanel
Industrial PC

Plant Engineering

You are looking for a new mill for your plant?
We will gladly assist you in this task.